ZJC-100KV10万伏薄膜线缆塑料耐电压击穿强度测试机

一、满足标准：
First, meet the standards:
薄膜线缆塑料耐电压击穿强度测试机满足GB1408.1-2006《绝缘材料电气强度试验方法，第1部分；工频下试验》 第2部分：对应用直流电压试验的附加要求》、GB/T1695-2005《 硫化橡胶工频击穿电压强度和耐电压的测定方法》、GB/T 3333-1999《电缆纸工频击穿电压试验方法》、HG/T 3330绝缘漆漆膜击穿强度测定法、GB/T 12656-1990《电容器纸工频击穿电压测定法》、GB/T1981及AST D149标准要求设计制造。
China aerotime 100 thousand volt voltage breakdown machine to meet the GB1408.1-2006 "insulation test method, the electrical strength of the material first parts; power frequency test" in second parts: the application of DC voltage test of "GB/T1695-2005", additional requirements for vulcanized rubber breakdown strength and voltage resistant determination method "," GB/T 3333-1999 cable breakdown voltage test method "HG/T, the 3330 insulating paint film breakdown strength determination method and GB/T 12656-1990" paper capacitor power frequency breakdown voltage measurement method ", GB/T1981 and AST D149 standard design and manufacture.
二、适用材料：
Two, applicable materials:
主要适用于固体绝缘材料如：电线套管、树脂和胶、浸渍纤维制品、云母及其制品、塑料薄膜、陶瓷、玻璃、绝缘漆、硫化橡胶、电缆纸、绝缘漆漆膜、硬质橡胶、纸板等绝缘介质在空气或液体介质中，测量工频（48~62Hz）或对应直流电压下击穿强度和耐电压时间。适用于连续均匀升压或逐级升压的方式，对试样施加交流/或直流，电压直至击穿，测量击穿电压值，计算试样的击穿强度；用迅速升压的方法，将电压升到规定值，保持一定的时间试样不击穿，定此时规定值为试样的耐电压值。
100 thousand China aerotime Fujie electric strength tester is mainly applicable to solid insulation materials such as wire tube, resin and rubber, impregnated fiber products, mica and its products, plastic film, ceramic, glass, insulating paint, rubber, paint, insulating cable paper, hard rubber, cardboard and other insulating medium in the air or liquid medium measurement of power frequency (48~62Hz), or the corresponding DC voltage breakdown strength and voltage withstand time. Suitable for continuous uniform step or boost mode, AC / DC or applied on the sample, until the breakdown voltage, breakdown voltage measurement value, breakdown strength calculation method of the sample; quickly boost, the voltage rises to the specified value, maintain a certain time of sample breakdown, set at the specified value for high voltage sample value.
三、基本功能：
Three, basic functions:
由电脑控制，数据采集方式通过光电隔离，有效解决试验过程中的抗干扰问题，软件操作使用方便，能够实时显示动态曲线，同时升压速率无级可调，可以根据自己的需要进行升压速率调节，调节范围在0.1KV-3KV/S，使升压速率真正做到匀速、准确，并能够准确测出漏电电流的数据。可实时绘制试验曲线，显示试验数据，判断准确，并可保存，分析，打印试验数据。并且能够自动判别试样击穿并采集击穿电压数据及泄露电流，同时能够在击穿的瞬间电压迅速降低自动归零。软件系统操作方便，性能稳定，安全可靠。
China aerotime ZJC-100KV type dielectric breakdown strength tester controlled by computer, data acquisition method by photoelectric isolation, effectively solve the interference problem in the test process, the software has the advantages of convenient operation, can display the dynamic curve, while the pressure rate can be adjusted, can according to their own needs to boost rate adjustment, adjustment in the range of 0.1KV-3KV/S, the pressure rate truly uniform, accurate, and can accuray measure the leakage current data. Can draw the test curve in real time, display the test data, judge accuray, and can save, analysis, print the test data. And can automatically determine the sample breakdown and collect breakdown voltage data and leakage current, at the same time can be in the breakdown of the instantaneous voltage quickly reduce automatic zero. Software system is easy to operate, stable performance, safe and reliable.
四、结构特点：
Four, structural characteristics:
采用立式箱体结构，*的节省试验室内占地空间，地脚采用滑轮结构，方便移动和摆放，避免同类厂家生产的卧式设备，安放时需要另配安装台的情况，占地空间大，移动不方便等缺点。本产品采用直流伺服电机加载减速机构，保证了标准里面关于极慢速试验和极快速试验的要求，保证用户可以自由选择升压速率。
The vertical structure of box type ZJC-100KV China aerotime insulated electrical strength of material tester, greatly save test indoor space, the anchor pulley structure, convenient to move and place, avoid similar horizontal equipment manufacturers, located to the situation with the other, covering a large space, disadvantages of is not convenient. This product adopts the DC servo motor to load and speed reduction mechanism, which ensures the latest requirements of the latest standards, the latest requirements of the extremely slow test and very fast test, to ensure that users can freely choose the booster rate.
五、主要技术要求：
Five, the main technical requirements:
1、设备输入电压： 交流 100KV (普通试验室电源均可兼容)；
1, equipment input voltage: AC 100KV (common test room power supply can be compatible);
2、试验电压方式： 交流 0--100 KV；
2, test voltage mode: AC KV 0--100;
直流 0--100 KV；
DC KV 0--100;
3、电器容量：10KVA；
3, electrical capacity: 10KVA;
4、试验方法：0-100KV全量程可调(采用高精度电压采样器件)；
4, test method: 0-100KV full range adjustable (using high-precision voltage sampling device);
5、击穿及耐压试验升压速率：
5, breakdown and pressure test boost rate:
0.1 KV/S
0.1 KV/S
0.2 KV/S
0.2 KV/S
0.5 KV/S
0.5 KV/S
1.5 KV/S
1.5 KV/S
2 KV/S
2 KV/S
2.5 KV/S
2.5 KV/S
3.0 KV/S(此项满足标准里面极快速升压试验要求)；
3 KV/S (this is to meet the latest standard inside a very fast boost test requirements);
6、试验方式：
6, test methods:
直流试验：1、匀速升压 2、阶梯升压 3、耐压试验
DC test: 1, uniform step up 2, step up 3, pressure test
交流试验：1、匀速升压 2、阶梯升压 3、耐压试验
AC test: 1, uniform step up 2, step up 3, pressure test
注：根据不同行业的标准，我们可以根据用户的要求，依据贵行业标准，为您定制行业标准所需的特殊测试功能。
Note: according to the standards of different industries, we can according to the requirements of users, according to your industry standards, for your custom industry standards required for the special test function.
7、过电流保护装置应有足够灵敏度以保证试样击穿时在0.1S内切断电源。
7, over current protection devices should have sufficient sensitivity to ensure that the sample breakdown in the 0.1S cut off the power supply.
8、漏电电流选择：1—100 mA可由计算机软件自由进行设定。
8, leakage current choice: 100 - 1 mA can be set by the computer software free.
9、本仪器采用*的无触点原件匀速调压方式(淘汰产品中机械传动升压方式)。
9, the instrument adopts advanced non-contact original uniform pressure adjustment mode (the elimination of mechanical transmission in the product drive mode).
10、支持短时间内短路试验要求。
10, support short time short circuit test request.
11、一次试验可以同时做5个试样。
11, a test can be done at the same time 5 samples.
12、电压测量误差： ≤2％。
12, voltage measurement error is less than 2%.
13、试验电压连续可调：0-100 KV
13, the test voltage can be adjusted continuously: KV 0-100
14、耐压时间设定：0-6小时(可通过软件连续设定)。
14, time setting: 0-6 hours (can be set through the software).
15、主机尺寸：1500mm*1200mm*1600mm（长宽高）。
15, host size: 1500mm*1200mm*1600mm (length width height).
16、主机重量：约200KG。
16, the host weight: about 200KG.
17、九级安全防护措施：
17, nine level security measures:
(1) 超压保护
(1) overpressure protection
(2)试验过流保护
(2) test of over current protection
(3)试验短路保护
(3) test short circuit protection
(4)安全门开启保护
(4) safety door opening protection
(5)软件误操作保护
(5) software error protection
(6)零电压复位保护
(6) zero voltage reset protection
(7)试验结束放电保护
(7) the end of the discharge protection test
(8)独立保护接地
(8) independent protection of ground
(9)试验完成后电磁放电
(9) after the test is completed, the electromagnetic discharge

六、试验方式
Six, test methods
1、绝缘试样空气中击穿、耐压试验或阶梯试验；
1, insulation test specimens in the air breakdown, pressure test or step test;
2、绝缘试样浸油中击穿、耐压试验或阶梯试验；
2, insulation breakdown voltage test specimen immersed in, or step test;
注：根据用户要求，可定制其他试验方式。
Note: according to user requirements, other test methods can be customized.
七、试验软件：
Seven, test software:
1、试验软件是我公司研发的功能强大、操作简单、显示直观的试验软件系统；
1, the test software is my company's latest research and development of powerful, easy to operate, display intuitive test software system;
2、采用计算机控制通过人机对话方式，完成对绝缘介质工频电压击穿，工频耐压试验；
2, the use of computer control through the man-machine dialogue, the completion of the insulation dielectric power frequency voltage breakdown, power frequency withstand voltage test;
3、本仪器在试验过程中可对升压击穿过程绘制实时曲线，每次试验的升压曲线都由不同颜色构成，试验结束后可叠加对比材料的试验数据重复性；
3, the instrument in the test process can be used to draw real-time curve of the breakdown process, each test of the boost curve by different color composition, after the end of the test can be superimposed on the test data repeatability of the data;
4、可以随时调取当前及历史试验数据进行查看，编辑及修改参数；
4, can obtain the current and historical test data to view, edit and modify the parameters;
5、试验过程中可以随时修改试验条件及存储路径及自动存储试验结果；
5, the test process can be modified at any time test conditions and storage path and automatic storage test results;
6、试验过程中，可随时通过软件决定本次试验是否有效，方便筛选试验结果；
6, the test process, may at any time through the software to determine whether the test is effective, convenient screening test results;
7、可设置操作口令，做到专机专人操作，避免无关人员误操作；
7, can be set to operate the password, so that the special plane operation, to avoid irrelevant personnel misuse;
8、试验报告格式灵活可变，适用于不同用户的不同需求；
8, test report format flexible, applicable to different needs of different users;
9、可对一组试验中曲线数据的有效与否进行人为选定；
9, can be used for a group of test data in the curve of the effective or not artificially selected;
10、试验结果数据可导入EXECL,WORD文档编辑；
10, the results of the test data can be imported into WORD, EXECL document editing;
11、过电流保护装置有足够的灵敏度，能够保证试样击穿时在0.1S内切断电源；
11, over current protection device with sufficient sensitivity, to ensure that the sample breakdown in the 0.1S cut off the power supply;
12、仪器运行的持久性: 仪器可连续运行使用，不需为保护仪器而定期停机；
12, the persistence of the operation of the instrument: the instrument can be used continuously, without the need for the protection of equipment and regular downtime;
八、软件使用说明：
Eight, software instructions:
1、试验单位：对材料进行试验检测的单位名称；
1, the test unit: the test of the material to test the name of the unit;
2、送试单位：送材料检测的单位名称；
2, the test unit: the unit name to send material testing;
3、试验方式：选择进行“交流试验”或“直流试验”；
3, test methods: select the "AC test" or "DC test";
4、试验方法：可进行“击穿”，“耐压”，“梯度耐压”试验；
4, test methods: can be "breakdown", "pressure", "gradient pressure" test;
5、试验人员：输入检测人员姓名；
5, test personnel: enter the name of the test personnel;
6、试验温度：输入试验温度；
6, test temperature: input test temperature;
7、试验湿度：输入试验湿度；
7, test humidity: input test humidity;
8、设备型号：显示机器型号，此处不可变；
8, equipment model: display the machine model, here is not variable;
9、执行标准：选择所使用的标准；
9, the implementation of standards: the choice of the use of the standard;
10、试验介质：选择试验介质，或可以自己编辑写入；
10, test medium: select the test medium, or you can edit the write;
11、电极形状：输入电极形状；
11, electrode shape: input electrode shape;
12、电极尺寸：输入电极尺寸；
12, electrode size: the size of the input electrode;
13、使用量程：选择使用量程，分为10KV、20kV、30kv、50kv、100kv；
13, the use of range: select the use of range, is divided into 10KV, 20kV, 30KV, 50kV, 100kv;
14、峰降电压：用于判断材料是否击穿，必须输入项；
14, peak down voltage: used to determine whether the breakdown of the material, you must enter the item;
15、初始电压：用于耐压和梯度耐压试验，在试验开始时将电压升到的位置；
15, initial voltage: used for pressure and gradient voltage test, in the beginning of the test, the voltage rise to the position;
16、升压速度：选择升压的速度，控制在试验过程中升压的快慢；
16, boost speed: choose the speed of the booster, control the speed of the booster in the test process;
17、梯度电压：用于梯度耐压试验，设置每次升压的梯度值；
17, gradient voltage: used for gradient pressure test, set the gradient value of each step;
18、梯度时间：用于梯度耐压试验，设置在相应梯度的耐压时间；
18, gradient time: for the gradient of the pressure test, set in the corresponding gradient of the pressure time;
19、终止电压：设置在试验过程中电压的上限值；
19, termination voltage: set in the test voltage of the upper limit of the value;
20、试样制备：设置试样的制备信息；
20, sample preparation: set the sample preparation information;
21、材料名称：设置试验材料的名称；
21, material name: set the name of the test material;
22、试验时间：选择试验时期，或写入试验日期和时间；
22, the test time: select the test period, or write the test date and time;
23、报告编号：设置报告编号信息；
23, report number: set the report number information;
24、试样编号：设置试样编号信息，试验样品的规格编码及编号；
24, sample number: set sample number information, test samples of the specifications and number of coding;
25、试样形状：设置试样形状；
25, the shape of the sample: set the shape of the sample;
26、试样尺寸：输入试样的尺寸；
26, sample size: the size of the input sample;
27、试样厚度：输入试样厚度，用于计算试验强度，必须输入；
27, the thickness of the sample: the thickness of the input sample, used to calculate the strength of the test must be entered;
28、应 用：确认此界面所做设置；
28, application: confirm that this interface is set up;
29、退 出：返回主界面，设置无效；
29, exit: return to the main interface, set invalid;
九、结构原理及性能特点：
Nine, structural principle and performance characteristics:
1、主要由升压系统、测量系统、A/D转换器、放电系统、电极、油箱、电极定位架、计算机数据处理系统、软件等组成；
1, mainly by the boost system, measurement system, A/D converter, discharge system, electrode, fuel tank, electrode positioning frame, computer data processing system, software and other components;
2、计算机---A/D转换器---测量控制系统---调压装置---升压变压器---试样；
2, computer ---A/D converter --- measuring control system --- voltage regulator --- booster transformer --- test sample;
3、高压变压器主要产生试样所需的直流电压；
3, high voltage transformers are mainly generated by the DC voltage of the sample;
4、调压器用于调节升压变压器输入端电压以产生高压所需的输入电压；
4, the regulator is used to adjust the input voltage of the boost transformer to generate the required input voltage;
5、电压测量主要是从高压变压器测量端测量，高压变压器测量端和高压端是线性的；
5, voltage measurement is mainly from the measurement of high voltage transformer measurement, high voltage transformer measurement and high pressure side is linear;
6、放电系统在试验做完以后放电，以免产生放电对人身的危害；（当试验结束后，机器部件仍可能存在残留的高电压，此残留电压足以对人产生致命的伤害，配备此棒，完好的解决此安全隐患）。
6, the discharge discharge system in the test finished, in order to avoid harm to human body discharge; (when the end of the experiment, the machine parts may still exist in high voltage, the residual residual voltage is sufficient to produce deadly damage to people with the best, well solve the security risks).
十、安全保护功能：
Ten, safety protection function:
1、试验在试验箱中进行，试验箱门打开时电源加不到高压变压器输入端，即高压侧无电压。100KV测试设备高压电极距离试验箱壁的zui近距离大于270mm，50KV测试设备高压电极距离试验箱壁的zui近距离大于250mm，试验时即使人接触箱壁也不会有危险。
1, the test in the test chamber, the test box door open when the power supply is not added to the high voltage transformer input side, that is, the high voltage side no voltage. 100KV test equipment of high voltage electrode distance test box wall distance is greater than 270mm, 50KV test equipment of high voltage electrode distance test box wall distance is greater than 250mm, even when the test contact wall of the box will not be in danger.
2、设备要安装单独的保护地线。接保护地线，主要是减少试样击穿时对周围产生的较强的电磁干扰。也可避免控制计算机失控。
2, equipment to install a separate protective ground. The protective earth wire is mainly to reduce the strong electromagnetic interference generated by the breakdown of the sample. Can also avoid the control of computer control.
3、该试验设备的电路设有多项保护措施，主要有：过流保护、过压保护、漏电保护、短路保护、直流试验放电报警，电磁放电等。
3, the circuit of the test equipment is equipped with a number of protective measures, including: over current protection, over-voltage protection, leakage protection, short-circuit protection, DC test discharge alarm, electromagnetic discharge, etc..
4、试验在试验箱中进行，试验箱门打开时电源加不到高压变压器输入端，即高压侧无电压。100KV测试设备高压电极距离试验箱壁的zui近距离时安
4, the test in the test chamber, the test box door open when the power supply is not added to the high voltage transformer input side, that is, the high voltage side no voltage. The closest distance between the high voltage electrode of the 100KV test equipment and the wall of the test chamber

十一、主要配置：（采用国内或进口配件）
Eleven, the main configuration: (the use of domestic well-known or import parts)
1、 试验主机一台
1, a test host
2、 10万伏电压击穿试验仪高压发生器一台
2, 100 thousand V voltage breakdown tester, a high voltage generator
3、全自动微电脑电压调压装置一套(串口方式)
3, fully automatic microcomputer voltage regulator device (serial mode)
4、步进电机一台
4, stepper motor
5、控制系统一套
5, a set of control system
6、电压及电流采集模块一套
6, voltage and current acquisition module set
7、过流保护装置一套
7, over current protection device set
8、 试验用电极 ￠25mm两个 ￠75mm一个
8, test of two electrode 25mm of a 75mm
9、 试验用油盒一只：材质为有机玻璃
9, test oil box one: material for organic glass
10、放电棒一支
10, a discharge rod
11、电压击穿计算机测控软件一套
11, voltage breakdown computer control software set
12、计算机一套(抗强干扰计算机)
12, a computer set (special anti interference computer)
13、彩色喷墨打印机一台(惠普品牌)
13, color inkjet printer (HP brand)
14、*计量鉴定质检证书一份
14, the national level measurement and identification of a quality certificate
15、产品使用说明书一份
15, a copy of the instructions of the product
16、数据线一套
16, a set of data lines
17、合格证一份
17, a certificate of qualification
十二、注意事项：
Twelve, matters needing attention:
1、试验过程中不能让无关人员靠近，因本试验仪器可产生较高的电压，未经过培训的人员不能使用该设备。试验时要有监护人员，不要单人使用。以防万一发生意外情况。
1, the test process can not let the irrelevant personnel close, because the test instrument can produce a higher voltage, not through the training of personnel can not use the device. When testing, there should be a guardian, not a single use. In case of accident.
2、长时间不使用设备，在再使用时，先让仪器空载加压一次，即把高压电极的接线从均压球上取下。查看计算机试验界面，看看高压电压是否正常。
2, for a long time without the use of equipment, in the re-use, the first time to let the instrument pressure once, that is, the high-voltage electrode wiring from the uniform pressure on the ball to take off. View the computer test interface, to see if the normal voltage is normal.
3、试验中发生意外情况要及时切断电源，问题处理后才能继续试验。
3, the accident occurred in a timely manner to cut off the power supply, the problem can continue to test after treatment.
4、设备安放要平稳，安放的地面要坚固。是水泥地面以免产生共振。
4, the equipment should be placed on the ground to be stable. It is better to cement the ground so as to avoid resonance.
5、该设备在使用中外壳要接保护地线，既设备外壳接大地,以保护操作人员和设备运行的安全。
5, the equipment in the use of the shell to be connected to the protection of the ground, both equipment enclosure to the earth, in order to protect the operation of personnel and equipment safety.
6、使用完设备后，要关掉系统各部分电源，不准带电插拔电源线。
6, after the use of the device, to turn off the power supply of the system, are not allowed to plug the power line.
7、要按规定的电源电压接入设备。确保电路接线正确。否则会损坏设备。
7, according to the provisions of the power supply voltage access equipment. Make sure the circuit connection is correct. Otherwise it will damage the device.
8、该仪器需安置在室内，实验室应整洁、干燥、无腐蚀性介质，非相关人员不要随意操作。
8, the instrument should be placed in the room, the laboratory should be clean, dry, non corrosive media, non related personnel do not operate at random.
9、不要让设备电缆碰到尖边，以免划破电缆绝缘；不要让电缆压在重物之下，以免压断电缆引起火灾；不要用电缆拉物体或用电缆捆绑物体，以免拉断电缆使设备不能正常运转。
9, don't let the equipment cable touches the sharp edges, so as not to cut the cable insulation; don't let cable under heavy pressure in pressure, so as not to break the cable caused by fire; do not use cable objects or bundled with cable, so as to avoid breaking the cable to make the equipment can not operate normally.
10、不要让设备碰到水溅，腐蚀性气体，可燃气体和可燃物。如果不避免，可能火灾。
10, do not let the equipment encountered water splashing, corrosive gases, flammable gases and fuel. If you don't avoid it, it may be a fire.
11、搬动设备时,要切断设备电源,既要把插头从插座中拔下。禁止搬动设备时放倒设备或倾斜45°角以上。
11, devices, to cut off the power supply equipment, is to unplug the plug from the socket. No equipment or equipment moving down tilt angle of 45 degrees or above.
12、不要在设备运行时插拔设备的电源插头。
12. Do not plug the power plug of the device when the device is running.
13、仪器安装时应具有独立的接地线。
13, the instrument installation should have a separate ground wire.
14、在开机前，操作者要首先熟悉操作方法。
14, before the start, the operator must first familiar with the operation method.
15、仪器不能在有强烈腐蚀性气体及有颗粒杂质的气体环境中使用。
15, the instrument can not have a strong corrosive gas and particulate impurities in the gas environment to use.
16、试验环境温度15度到25度之间，相对湿度60％到70％之间。
16, the test environment temperature of 15 degrees to 25 degrees, the relative humidity between 60% to 70%.
17、试样击穿瞬间有火花产生并伴有声响，属正常现象。
17, the sample breakdown instant spark generated and accompanied by sound, is a normal phenomenon.
18、每次更换试样或接触高压电极时必须用高压放电棒对高压电极进行放电，放电时间5秒以上。
It is necessary to discharge on the high voltage electrode with high voltage discharge rod 18, each change of the sample or the high voltage electrode contact, discharge time of 5 seconds.
19、每次进行试验前，必须检查仪器接地。
19, every time before the test, must check the instrument grounding.