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PLC的发展趋势
1.向高速度、大容量方向发展
为了提高PLC的处理能力,要求PLC具有更好的响应速度和更大的存储容量。目前,有的PLC的扫描速度可达0.1ms/k步左右。PLC的扫描速度已成为很重要的一个性能指标。
在存储容量方面,有的PLCzui高可达几十兆字节。为了扩大存储容量,有的公司已使用了磁泡存储器或硬盘。
2.向超大型、超小型两个方向发展
当前中小型PLC比较多,为了适应市场的多种需要,今后PLC要向多品种方向发展,特别是向超大型和超小型两个方向发展。现已有I/O点数达14336点的超大型PLC,其使用32位微处理器,多CPU并行工作和大容量存储器,功能强。
小型PLC由整体结构向小型模块化结构发展,使配置更加灵活,为了市场需要已开发了各种简易、经济的超小型微型PLC,zui小配置的I/O点数为8~16点,以适应单机及小型自动控制的需要,如三菱公司α系列PLC。
3.PLC大力开发智能模块,加强联网通信能力
为满足各种自动化控制系统的要求,近年来不断开发出许多功能模块,如高速计数模块、温度控制模块、远程I/O模块、通信和人机接口模块等。这些带CPU和存储器的智能I/O模块,既扩展了PLC功能,又使用灵活方便,扩大了PLC应用范围。
加强PLC联网通信的能力,是PLC技术进步的潮流。PLC的联网通信有两类:一类是PLC之间联网通信,各PLC生产厂家都有自己的专有联网手段;另一类是PLC与计算机之间的联网通信,一般PLC都有通信模块与计算机通信。为了加强联网通信能力,PLC生产厂家之间也在协商制订通用的通信标准,以构成更大的网络系统,PLC已成为集散控制系统(DCS)*的重要组成部分。
4.增强外部故障的检测与处理能力
根据统计资料表明:在PLC控制系统的故障中,CPU占5%,I/O接口占15%,输入设备占45%,输出设备占30%,线路占5%。前二项共20%故障属于PLC的内部故障,它可通过PLC本身的软、硬件实现检测、处理;而其余80%的故障属于PLC的外部故障。因此,PLC生产厂家都致力于研制、发展用于检测外部故障的智能模块,进一步提高系统的可靠性。
5.编程语言多样化
在PLC系统结构不断发展的同时,PLC的编程语言也越来越丰富,功能也不断提高。除了大多数PLC使用的梯形图语言外,为了适应各种控制要求,出现了面向顺序控制的步进编程语言、面向过程控制的流程图语言、与计算机兼容的高级语言(BASIC、C语言等)等。多种编程语言的并存、互补与发展是PLC进步的一种趋势。
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